Mau Oyamba: Kupambana Kwambiri mu Welding Technology
Mu batire paketi kuwotcherera workshop kwa magalimoto mphamvu zatsopano, kugwirizana odalirika 6 zigawo aluminiyamu mbale zatha mkati 0.5 masekondi; Popanga zida zotha kuvala zanzeru, ziro{2}}zowotcherera bwino ziro zimatheka pa 1mm² titanium alloy components-kumbuyo kwa zodabwitsazi, DC spot welder akulembanso mwakachetechete malamulo a mafakitale. Mosiyana ndi kutentha kwamphamvu kwa ma welder amtundu wa AC pafupipafupi, njira yatsopanoyi yomwe imaphatikiza ukadaulo wamagetsi amagetsi ndi sayansi yazinthu ikukhala chida chokhazikika popanga mwatsatanetsatane.
I. Kulemba Ubwino Waukadaulo wa Zowotcherera za Pakatikati Mwa Frequency Spot
- Kusintha kwa Kusintha kwa Mphamvu Zamagetsi?
Zowotcherera zapakati pafupipafupigwiritsani ntchito ukadaulo wa inverter pa 1000-4000Hz, ndikuwonjezera mphamvu zosinthira magetsi kuchoka pa 60% pazida zakale kufika pa 92%. Zoyesa zochokera ku kampani ya zida zamagalimoto zikuwonetsa: powotcherera mapepala achitsulo amphamvu kwambiri amtundu womwewo, kugwiritsa ntchito mphamvu kwa zida kumatsika ndi 42%, ndipo kupulumutsa magetsi tsiku lililonse kunali kofanana ndi ma air conditioner apanyumba 100 akuyenda mosalekeza kwa maola 10. Kudumpha kwamphamvu kumeneku kumachokera ku mawonekedwe ake a DC, popewa kutayika kopanda mphamvu kwa mphamvu ya AC.
- Millisecond Precision mu Welding Control?
Kudzera muukadaulo wa digito waveform control,ma welder apakati pafupipafupi maloimatha kuwongolera nthawi yowotcherera mpaka mkati mwa 0,25 milliseconds. Powotchera mkuwa-machubu a aluminiyamu a mabatire atsopano amphamvu, kuwongolera mwatsatanetsatane kumeneku kumachepetsa kutentha-kufikira mkati mwa 0.3mm, kuchepetsa kutentha kwa 60% poyerekeza ndi kale. Kampani yotsogola ya batire yamagetsi itatengera lusoli, kuchuluka kwa kuwotcherera tabo kudakwera kuchoka pa 95.7% mpaka 99.99%, ndikuchepetsa kuwonongeka kwapachaka ndi ma RMB opitilira 20 miliyoni.
- Kuswa Malire a Zinthu Zogwirizana?
Poyang'anizana ndi mitundu yosiyanasiyana ya zinthu zomwe zimayendetsedwa ndi zolemetsa zamagalimoto (zitsulo-zophatikizika za aluminiyamu, ma carbon fiber composites, ndi zina zotero), mphamvu zambiri{2}}zopanga mapulogalamu ama welder apakati pafupipafupi malokusonyeza ubwino wapadera. Munjira yopangira ma aluminiyamu-yopanga makina onse a aluminiyamu, pokhazikitsa njira ya 5-siteji yotulutsa mphamvu, anawonjezera mphamvu zowotcherera za 6061 aluminiyamu aloyi kufika pa 82% ya zinthu zoyambira, kwinaku akuchepetsa mavalidwe a ma elekitirodi kufika pa 1/3 ya zomwe zimatheka ndi kale.
II. Kugwiritsa Ntchito Spectrum ya Medium Frequency Spot Welders
- Kusintha kwa Precision mu Smart Auto Manufacturing?
Pankhani ya thupi-mu-zowotcherera zoyera, zowotcherera zapakati pafupipafupi zimalowa m'malo mwa njira zowotcherera. Makina awo okhathamira a servo omwe ali ndi zida amakwaniritsa kuwongolera pamlingo wa 0.01kN. Kuphatikizika ndi mawonekedwe a CCD, kuchuluka kwa mphamvu yowotcherera lap 2.0mm pepala lagalasi ndi 1.2mm kutalika{7}}chitsulo champhamvu kumakhazikika pamwamba pa 99.95%. Kampani yatsopano yamagalimoto amphamvu itayambitsa zida izi, cholakwika cha kusiyana kwa zitseko ndi zitseko / thumba la thunthu lidayendetsedwa mkati mwa ± 0.25mm, kukwaniritsa miyezo yoyendetsera bwino yamitundu yapamwamba.
- Njira Yachikulu mu Gawo Latsopano Lamagetsi?
Kuwotchera kwa kuphulika-mavavu otsimikizira mabatire amphamvu ndi "micrometer{1}}level battlefield." Kugwiritsa ntchito-ukadaulo wosinthira pafupipafupi,ma welder apakati pafupipafupi malokwaniritsani mfundo zenizeni za 0.8mm m'mimba mwake pamapepala azitsulo zosapanga dzimbiri 0.3mm 316L, kutsimikizira kuti ziro zisungunuke-kumbuyo kwake. Zambiri zamakampani opanga mabatire a TOP 3 zikuwonetsa: atatengera njirayi, zowotcherera zama batire zidakwera kuchoka pa 98.6% kufika pa 99.93%, ndipo kuchuluka kwa makina{8}}pachaka kuchulukira ndi mayunitsi 150,000.
- Kupambana Pakupanga Zinthu mu Precision Electronics?
Powotcherera zinthu zazing'ono - monga ma hinges a m'makutu a TWS ndi makona a smartwatch, ukadaulo wa microsecond{1}}level control control wa medium frequency spot welders umawala. Pamzere wopanga makina opangira zida zamagetsi, zidazo zidamaliza ma weld 16 pagawo la 2mm diameter 304 zitsulo zosapanga dzimbiri, ndi malo olondola ±0.05mm{7}}ofanana ndi theka la makulidwe a tsitsi la munthu. Kupambana kumeneku kunachulukitsa miyeso yoyesa kutopa kwazinthu kuchokera pa 50,000 mpaka 200,000.
- Zochita Zowongolera Bwino M'makampani Opangira Zida Zapakhomo?
Kampani yotsogola yowongolera mpweya itayambitsa njira yowotchera mawanga pafupipafupi, mphamvu ya mzere wake wopanga zitsulo idakwera ndi 40%. Chinsinsi chagona pa makina anzeru a zida, omwe amatha kudziwira okha mapepala a makulidwe osiyanasiyana (0.5-3.0mm) ndi kuitana ma seti 120 a zowotcherera-zosungidwa kale. Pambuyo pa kusinthaku, mphamvu yopangira imodzi yokha idalumpha kuchokera ku zidutswa 800 mpaka 1200, pamene mphamvu yogwiritsira ntchito mphamvu idatsika ndi 35%.
III. Tekinoloje Evolution ndi Viwanda Resonance
Ndi kulowa kwaukadaulo wamapasa a digito, m'badwo watsopano wamawotchi apakati pafupipafupi akusintha kuchokera ku "smart zida" kupita ku "process brain." Dongosolo lofananiza zowotcherera lomwe limapangidwa ndi makampani opanga makina opanga ma weld limatha kudziwiratu mtundu wa weld spot 50ms pasadakhale posonkhanitsa 14-zigawo 14 za nthawi yeniyeni, kuchepetsa mtengo woyendera pa intaneti ndi 68%. Pansi pakupanga zobiriwira, chipangizo chofotokozera mphamvu chomwe chili pamakina chimatha kuchira ndikugwiritsiranso ntchito mphamvu zamagetsi zamagetsi; kuchepetsa mpweya wapachaka pamakina aliwonse ndikofanana ndi kubzala mitengo 340.
【Mapeto: Kufotokozeranso Tsogolo la Kulumikizana】
Kuchokera pakupanga kwachikhalidwe kupita kumafakitole anzeru, kusinthika kwaukadaulo kwa medium frequency spot welder ndi microcosm yopanga kukweza. Liwiro la kuwotcherera limadutsa mawanga a 120 / mphindi, ndipo kulondola kwa kuwongolera kutentha kumafika pamlingo wa 0.1%, ukadaulo uwu umangobweretsa kusintha kwachangu komanso kumatsegula mwayi wogwiritsa ntchito zinthu zatsopano ndi mapangidwe atsopano. Mu funde la Viwanda 4.0, sing'anga pafupipafupi malo welder akusintha kuchokera ku chipangizo chimodzi chosinthira kukhala gawo lalikulu la makina opanga anzeru. Mtengo wake sulinso wongolumikizana ndi zitsulo zokha, koma wasintha kukhala chizindikiro chofunikira choyezera kupikisana kwaukadaulo wamabizinesi opanga. Makampani omwe amatsogola pomaliza kuyika ukadaulo wapakatikati wowotcherera amakhala ndi kiyi yotsegula chitseko chakupanga kolondola.
