Momwe Diffusion Welding Technology Imasinthira Malumikizidwe Atsopano Amagetsi Amagetsi

Mawu Oyamba
Ndi kukula kwachangu kwa magalimoto amagetsi atsopano ndi mafakitale osungira mphamvu zamagetsi, maulumikizidwe osinthika, monga zigawo zikuluzikulu zoyendetsera mkati mwa batire, amakhala ndi mawonekedwe owotcherera omwe amakhudza mwachindunji magwiridwe antchito ndi chitetezo. Polimakufalitsa welderszakhala zida zofunika kwambiri zothanirana ndi zovuta zowotcherera pamalumikizidwe atsopano osinthika a batri chifukwa cha kuthekera kwawo kowotcherera bwino komanso kolondola. Nkhaniyi ikuwunika ubwino wawo waukadaulo ndi phindu lamakampani kudzera muzochitika zothandiza.

I. Mfundo Zowawa Zamakampani ndi Kupambana Kwaukadaulo

• Mabatire atsopano osinthika amagetsi amagwiritsa ntchito mabasi amkuwa kapena zida za aluminiyamu. Njira zowotcherera zachikhalidwe (monga kuwotcherera kwa TIG, kuwotcherera kukana) nthawi zambiri zimakumana ndi zovuta izi:
• Zowonongeka zowotcherera: Kutentha kwambiri kumayambitsa makutidwe ndi okosijeni, weld point kusweka, kumakhudza ma conductivity ndi mphamvu zamapangidwe;
• Zolepheretsa kuchita bwino: Ntchito zapamanja zimakhala ndi zolakwika zambiri, zomwe zimapangitsa kuti zikhale zovuta kukwaniritsa zofunikira zopanga;
• Kusagwirizana kwazinthu: Kuwotcherera zitsulo zosiyana (monga mkuwa ndi aluminiyamu) kumatulutsa mosavuta zinthu zowonongeka, kuchepetsa kudalirika.
• Zowotcherera ma polima zimathandiza kuti ma atomiki azitha kuphatikizika m'malo olumikizirana ndi zinthu chifukwa cha kutentha kwambiri komanso kupanikizika, zomwe zimapangitsa kuti -makoleji olimba kwambiri. Poyerekeza ndi kachitidwe kakale, safuna kusungunuka kwa zinthu, kupewa ma oxidation ndi zovuta za spatter, komanso amathandizira kuwotcherera kokhazikika kwa zinthu zosiyanasiyana monga mkuwa-mkuwa ndi aluminiyamu-nickel.

II. Kusanthula Mlandu Wothandiza

• Case 1: Aluminium-Nickel Flexible Connection Welding
• Bizinesi yatsopano ya batri yofunikira kuti muwotchererane ndi mipiringidzo ya aluminiyamu ndi mapepala a faifi tambala. Chifukwa cha kusiyana kwakukulu kwa ma coefficients okulitsa pakati pa aluminiyamu ndi faifi tambala, kuwotcherera kwachikhalidwe kumapangidwa mosavuta. Poyambitsa zowotcherera polima, pogwiritsa ntchito ukadaulo wapakatikati wosanjikiza ndi ukadaulo wa graphite mold clamping, adakwaniritsa bwino:
• Ziro-zowotcherera sipatter: Palibe wosanjikiza wa oxide pa mawonekedwe, mphamvu yowotcherera idakwera ndi 30%;
• Kupanga koyenera: Chida chimodzi chimamaliza ma weld 320 pa ola limodzi, zokolola zimafika 99.5%.
• Mlandu 2: Copper Busbar Flexible Connection Automated Production
• "Flexible Copper Busbar Automatic Cutting and Welding Machine" yoyambitsidwa ndi Wuxi HAIFEI imaphatikiza njira yonse yodyetsera, kudula, ndi kuwotcherera, kukwaniritsa:
• Makina athunthu: Munthu m'modzi amatha kugwiritsa ntchito zida za 2-3, kuchita bwino kumachulukira nthawi 4 poyerekeza ndi ntchito zamabuku azikhalidwe;
• Kuwongolera mwatsatanetsatane: Sinthani kutentha (± 10 digiri) ndi kukakamiza (80kN) kudzera mu dongosolo la PLC kuti mutsimikizire kusasinthika kwa kuwotcherera.

III. Ubwino Waukadaulo Ndi Mtengo Wamakampani

• Kusinthasintha kwazinthu zamphamvu: Kumathandizira kuwotcherera zitsulo zosiyanasiyana monga mkuwa, aluminiyamu, ndi faifi tambala, makamaka zoyenera kugwirizana ndi zosowa zosiyanasiyana zamabatire amagetsi atsopano.
• Kuchita bwino kwambiri komanso kupulumutsa mphamvu: Nthawi yowotcherera idafupikitsidwa mpaka masekondi 30-60, kugwiritsa ntchito mphamvu kumachepetsedwa ndi 20% poyerekeza ndi miyambo yakale.
• Khalidwe lokhazikika: Mphamvu zolumikizirana zimafikira 90% yazinthu zoyambira, kupitilira kuyesa kwa helium kutayikira ndi kutayikira<0.02%.
• Kukhathamiritsa kwamitengo: Kuchepetsa kukonzanso ndi kutayika kwa zinthu, ndalama zonse zapachaka zatsika ndi 15% -25%.

IV. Zam'tsogolo

• Pakuchulukirachulukira kwamafuta opepuka komanso okwera kwambiri pamsika wamagetsi atsopano, mawonekedwe ogwiritsira ntchito ma polymer diffusion welders akukulirakulira. Mwachitsanzo, m'madera monga zigawo za photovoltaic ndi makina osungira mphamvu, kulondola kwawo kwakukulu ndi kutsika kwa mphamvu zogwiritsira ntchito mphamvu kudzakhala chinsinsi cha kukonzanso zamakono. Mabizinesi amatha kuyankha mosinthika pazosowa zowotcherera zamitundu yosiyanasiyana kudzera pazida zosinthidwa makonda (monga kuwonjezera zigawo zapakatikati, zosintha modular), kutenga mwayi wamsika.
• Polimakufalitsa welderssizongowonjezera luso laukadaulo pamagetsi atsopano olumikizira mabatire olumikizirana komanso chida chachikulu cholimbikitsira kuchepetsa mtengo wamakampani ndikuwongolera bwino. Kupyolera mu kusankha kwasayansi ndi kukhathamiritsa kwa ndondomeko, mabizinesi atha kuchita bwino kwambiri pakuwotcherera, kuchita bwino, komanso mtengo wake, ndikulowetsa mphamvu zatsopano pakupanga mwanzeru.

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