I. Mbiri ya Ntchito
Kuti akwaniritse zofuna za kasitomala za-zapamwamba komanso{1}}zopanga ma projection nuts/screws, Haifei idapanga makina owotcherera okha. Pulojekitiyi inkafunika kogwirira ntchito kuti ipereke zotulutsa zambiri, kukhazikika kwapadera, kuyang'anira mwanzeru ndi kutsata, komanso kutha kusinthasintha, -magulu ambiri,{4}}mitundu yosiyanasiyana.
II. Zovuta & Zofunikira
- Kukhoza Kwambiri Kupanga: Kukonza munthawi yomweyo kwa mitundu iwiri yazogulitsa, ndikutulutsa kokwanira komwe kumafunikira kufikira 116% ya benchmark yokhazikika.
- Kusasinthasintha Kwabwino Kwambiri: Kuwonetsetsa kuyika bwino kwa mtedza, mphamvu yowotcherera yofanana, komanso kupewa zolakwika monga ulusi wopaka ulusi kapena kuwonongeka kwa pamwamba.
- Vuto Lamphamvu-Kutsimikizira & Kufufuza: Kupewa kusanganikirana kwa magawo-kusokoneza, kugwiritsa ntchito molakwika ma gripper, ma weld ophonya, ndi zovuta zina, ndi{1}}njira zonse zotsatiridwa ndi data.
- High Automation Level: Kuchepetsa kulowererapo pamanja kudzera muzokha zodzaza, kuyimitsa, kuwotcherera, kuyang'anira, ndi kusanja.
III. Mayankho Design
1. Kapangidwe ka Malo Ogwirira Ntchito
- Kusanjikiza: Maloboti 2 + 3 makina owotcherera + 1 masomphenya + 5 mayunitsi odyetserako chakudya, omwe amayatsa ma synchronous multi-station welding.
- Masanjidwe okometsedwa kuti azitha kuyenda bwino komanso chitetezo chogwira ntchito, chokhala ndi madera odzipatulira kuti athe kutsitsa, kuwotcherera, kusamutsa, ndi kutsitsa.
Core Process Flow
- Kuyika pamanja → zoyendera zonyamula → mawonekedwe a 3D → kujambula kwamaloboti.
- Malo opangira kuwotcherera: malo opangira maloboti powotcherera, feeder imapereka nati/screw → system self-onani → kuwotcherera.
- Kuweruza kwabwino: pambuyo pakuwotcherera, magawo amasanjidwa kukhala mzere wodutsa, bin yokana, kapena bin yotsalira potengera zotsatira zoyendera.
- Kugwira ntchito mosalekeza: maloboti apawiri amagwira ntchito mogwirizana kuti apange mosadodometsedwa.
Key Technologies Ikugwiritsidwa Ntchito
- Smart Vision System: Imagwiritsa ntchito 3D model reverse kufananitsa zolakwika-kusankha ndi kutsimikizira kuti workpiece-gripper imagwirizana.
- Closed-Loop Welding Control: Kuwunika zenizeni-nthawi yeniyeni, kuthamanga, ndi kuya kwake ndikulipira zokha.
- Kangapo-Kuwunika kwa Layer: Kumateteza kupezeka kwa mtedza, ulusi wolimba, utali wa screw, ndi positi-kukwanira kwa weld.
- Kasamalidwe ka Data & Traceability: Magawo onse amachitidwe ndi zidziwitso zopanga zimakwezedwa munthawi yeniyeni ku MES, kuthandizira kusungidwa kwamamiliyoni a zolemba ndikutsatiridwa komwe mukufuna.
Chitsimikizo cha Magwiridwe a Zida
- Imathandizira 24/7 kugwira ntchito mosalekeza pamasinthidwe atatu.
- Zophatikiza: kudzizindikiritsa nokha,{0}}kudzizindikiritsa nokha, kutseka mawu achinsinsi, zosinthira chitetezo, chitetezo cha spatter, ndi zina zambiri.
- Zokhala ndi mphamvu ndi gasi kuyang'anira kayendedwe ka mphamvu zowonekera bwino.
Zotsatira & Ubwino
- Kuchuluka kwa Mphamvu: Single workstation imagwira ntchito zingapo zowotcherera nthawi imodzi, kukwaniritsa116% yotulutsa chandamalendi scalability.
- Kukhazikika Kwabwino Kwambiri: Kuyang'anira nthawi yeniyeni-ndi kubwezera ndalama kumapangitsa kuti anthu azipambana kwambiri, mwina kuthetsa vuto lotayirira.
- Cholakwika Chachikulu-Kutsimikizira: Makina owonera ndi masensa amagwirira ntchito limodzi kuti aletse zolakwika m'magawo, ma grippers, mtedza, ndi masitepe opangira.
- Complete Traceability:-katulani deta yonse ndi kuphatikizika kwa MES zimathandizira kutsata kwanthawi zonse kwazinthu.
- Optimized Human-Kugwirizana Kwamakina: Ogwira ntchito amangoyang'anira zolozera ndi zapadera, kuchepetsa kuchuluka kwa anthu ogwira ntchito pomwe akuwongolera zokolola ndi chitetezo.
Mapeto
Haifei's Flexible Projection Welding Workstation imaphatikiza ma robotic, makina owotcherera anzeru, kuzindikira masomphenya, ndi kutsata deta kukhala nsanja yowotcherera bwino kwambiri, yokhazikika, komanso yanzeru.
Njira yothetsera vutoli sikuti imangokwaniritsa zofuna zamakasitomala zapawiri za mphamvu ndi mtundu komanso zimayala maziko olimba akusintha kwa digito komanso mwanzeru pamakina opanga.
